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振华重工倾力打造全自动化码头—— “码头革命”开始了

2017-08-09 07:41:57   中国经济网

上图下图均为正在建设中的洋山港四期全自动码头(资料图片)

记者来到上海洋山深水港的时候,一艘装载了数个集装箱的驳船正停靠在东海大桥最南端新建的泊位处装卸货物。在连续7年吞吐量全球第一的上海港,这样的“小船”实在太不起眼了,不过空无一人的码头倒着实有些不寻常。远远望去,巨大的桥吊自行挥舞着巨臂从船上精准抓箱,无人驾驶电动卡车来来回回地运送着货物……

“上海洋山港四期工程是目前全球最大的单体智能自动化码头,预计将于今年12月份投入使用。我们已为洋山四期提供了10台岸桥、58台轨道吊、50台自动化引导小车(AGV)。今年年底开港前,首批设备将全部到位,7个泊位全部投运,可一次形成400万标准箱的吞吐能力。”振华重工集团副总裁张健告诉记者。

一个世界纪录诞生了

“在洋山港前三期建设中,我们只提供了主要设备,也就是传统硬件。这次不一样,我们承担了智能化硬件和软件系统的研制任务。”张健表示,洋山四期工程有望成为集团从传统制造向智能制造转型的“代表作”。

事实上,洋山四期全自动化码头不仅是振华重工的“集大成之作”,也是中国全自动化码头建设的一次重大跨越。

“厦门港只有1个泊位,青岛港有4个分期投运的泊位,洋山四期则是7个泊位一次建成投运。”张健说,从规模上讲,青岛港自动化码头已经创造了亚洲纪录,此次洋山四期将创造世界纪录。

记者在洋山深水港现场看到,自动化码头上,第一排是高耸入云的岸桥,后面整齐停放着50辆AGV小车,加上后方堆场上的全自动轨道吊,“无人码头”蔚为壮观。

现场工程人员告诉记者,今年年底开港后,洋山四期将形成400万标准箱的吞吐能力,后续还将继续扩大规模,最终将有26台岸桥、120台轨道吊和130辆AGV投入使用,吞吐量达到630万标准箱。届时,上海港年吞吐量将突破4000万标准箱,等于美国所有港口吞吐量之和,体量达到目前全球港口年吞吐量的十分之一。

给码头装上“中国芯”

“建造大规模全自动化码头和建造传统码头的重点不一样。”振华重工技术工程师告诉记者,要建大型传统码头只需要增加人力物力和资金投入就行,自动化码头建设的关键在于智能化,随着码头规模扩大,自动控制的难度将呈几何级数上升。

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