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煤化工行业转型升级:引进技术 产业链加快延伸

2017-06-20 16:55:56   

“完善产业链,降低成本,提高抗风险能力,才能解决企业生存问题。”在北京三聚环保新材料股份有限公司董事长刘雷看来,通过战略合作,引进资金和技术,促进传统产业升级转型,这是解决焦化企业生存和发展问题的最佳路径。

正是由于对刘雷观点的认同,2011年,陆丙清决定与三聚环保进行合作。在认真研究隆鹏公司的企业产品结构、技术条件等基础条件后,三聚环保从提高生产环节中的煤炭资源利用率入手,增加隆鹏的产品产量和品种,提高生产负荷,以降低生产成本,减少亏损。

此前,在传统生产模式下,隆鹏多余的焦炉煤气通过火炬烧掉了,不仅浪费了煤资源,又造成环境污染。2012年3月份,由三聚环保公司投资3.75亿元在隆鹏公司焦化生产装置附近建设了10万吨/年的甲醇生产装置,利用三聚环保自有的甲醇合成先进技术,将富余的焦炉煤气回收利用,变废为宝,制成甲醇。这不仅增加了甲醇业务的收益,又解决了企业的环保问题。2013年甲醇生产装置投入运营,2014年企业增加收入4500万元。同时,利用提取焦炉煤气中的其他资源,隆鹏公司还建设了天然气(LNG)项目。该装置于2015年1月份投入运营,企业2015年增收8000万元,企业生存问题进一步缓解。

远在内蒙古阿拉善经济开发区内,记者看到,投资34亿元、年产20万吨费托产品项目正在紧张施工,项目利用气化焦通过费托合成技术生产蜡及其他清洁化学品,预计年底建成投产。与此一路之隔、位于乌海市乌达工业园的焦炭气化年产30万吨甲醇项目已经建成,即将投产。围绕美方煤焦化公司,一批横跨阿拉善盟和乌海市的产业延伸合作示范项目正在旧乌巴路两侧陆续开工、投产。

三聚环保新材料股份有限公司副总经理王宁生告诉记者,目前,这批项目总投资近70亿元,旨在阿拉善—乌海地区打造煤炭洗选、煤焦化、化产回收、煤焦油深加工、焦炉煤气制LNG、尾气制液氨、焦炭气化制甲醇及费托合成制清洁化学品项目一体化发展的煤焦化转型升级产业示范基地。主要建设项目包括300万吨/年洗煤、240万吨/年焦化和20万吨/年费托合成制清洁化学品项目等。项目建成后,总资产将达70亿元,可实现年销售收入60亿元至70亿元,年利润8亿元至10亿元。

传统焦化产业是如何延伸产业链,实现转型升级的?王宁生给记者描绘了一幅路线图:第一步,技术改造,提升焦炭品质。第二步,焦炭气化制甲醇。第三步,焦炭气化制费托合成制清洁高档化学品,这些产品的清洁度是石油基产品无法达到的。第四步,焦炉煤气制LNG及尾气制合成氨。这些措施不仅充分综合利用了各种尾气,变废为宝,又得到了可贵的清洁化工产品,符合国家能源和环保产业政策的要求,缓解了上游焦化企业的压力,使焦化企业在市场低迷的情况下仍然能够满负荷生产。

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