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政策密集出台企业蜂拥智能制造 机器人使用率猛增

2016-12-23 10:01:02   

企业热捧 积极布局智能工厂

在各项政策的助力下,越来越多的制造业企业开始主动拥抱智能制造,并积极应用云计算、大数据、机器人等相关技术,建设和布局智能工厂。据各地地方政府统计显示,不少地区的制造业企业均在智能制造领域展开布局,相关技术已经进入应用层面。

“工厂生产车间启用了地面和空中运输机器人、倍速链、智能立库、六轴机器人以及能够采集、分析数据和指挥控制生产的智能中央控制系统。”石峥告诉《经济参考报》,万力轮胎合肥工厂在采用全套智能制造生产系统后,原来生产一条轮胎需要48小时,而目前的生产时间缩短到了30小时。相同规模的传统轮胎企业需要工作人员2100多人,而合肥万力工厂只需要696人,而且每人每年的平均产值高达332万元,是传统工厂的三倍。

万力集团董事长付守杰向《经济参考报》记者表示,建设智能工厂是为了提升企业的整体竞争力。在采用一系列先进智能制造生产设备的同时,还配套了节能、节水等先进生产系统。这样一来,不但生产效率大大提升,生产成本也进一步下降,产品竞争力自然大大提升。

看到智能制造巨大潜力的企业不止万力集团一家。青岛红领集团有限公司在对传统的成衣制造工厂实施智能制造改造后,已经可以根据不同用户的身体数据,实现精准的成衣定制。在红领集团的智能工厂中,工作人员只要使用智能设备对服装材料进行扫描,就能准确知道这件服装的具体尺寸,以及各种搭配细节,再通过智能生产设备进行剪裁,一件完全按照用户意愿设计、并能贴合用户身形的服装就可以快速生产出来,并迅速送达用户手中。

红领集团向《经济参考报》记者表示,实施智能化生产后,不但提升了生产效率,更改变了传统的生产流程和商业模式。通过智能制造,不但可以实现精确的订单管理,还能做到零库存,这对企业的日常经营而言大有裨益,使企业利润水平大幅提升。

工信部调研显示,由于智能制造对企业生产效率和经营能力提升明显,绝大多数制造业企业都开始积极尝试智能化转型。目前,除了中国中车、航天科工集团等大型制造业企业在积极推进智能制造外,各地中小制造业企业,也在开始大规模应用云计算、大数据、机器人等相关技术。

地域示范 核心区引领潮流

工信部等权威部门调研显示,目前我国智能制造进入起步阶段。珠三角、长三角等制造业核心区域的智能制造进程正在不断提速,以机器人为代表,应用日益广泛。

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