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钢网架提升精度以毫米计
一般来说,空间网架结构体系都是由规则的几何体组合而成,稳定性好,但新机场航站楼的屋盖为不规则自由曲面,施工难度堪称世界之最。
昨晚11:30正在做最后提升
李建华介绍,以航站楼核心区来说,屋盖面积大,造型又复杂,这使得包括原位散装、分块吊装、提升在内的每一种钢结构施工方法都无法单独完成。
为攻克钢网架质量标准高、精度要求高、多工种多工序交叉作业协调难度高、安全管理难度高以及工期紧等方面的难题,北京城建集团多次进行专家论证,引入BIM系统模,最终确定“分区施工,分区卸载,总体合龙”的原则,将屋顶分成6个本身较为完整稳定的受力体系,对不同分区、部位采用吊装、提升等多种施工工法。
还采取了计算机控制液压同步提升技术,以平均每小时6米到8米的提升速度,平稳地把钢网架提升到指定位置,提升精度差控制在±1毫米以内。
钢构件“X光机”气孔都不放过
呈放射状造型的五条短指廊是北京新机场的亮点之一,指廊从末端到中心的距离只有600米,步行时间仅需不到8分钟,而指廊区钢屋盖施工,同样是难度不小。“以中南指廊A区的钢屋盖来说,提升面积就有约10500平方米,提升总重量约1000吨。”北京建工北京新机场指廊工程项目经理白恒宏告诉记者,为此,项目部定制化研发了大型复杂钢结构整体提升安装技术,2个小时就将中南指廊A区钢屋盖提升到位。
焊接也是指廊区钢屋盖施工的关键工序之一。拥有20多年焊接经验的老工人赵庆如介绍,为了确保钢结构焊接探伤通过率百分之百,他们用上了超声波探伤仪,专门用来检测焊接质量。这台探伤仪就像一台钢构件“X光机”,焊接部位内部哪怕针尖大小的气孔、夹渣或裂纹都逃不过它的检测。
今年底底实现封顶封围
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