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工业4.0智能制造啥模样 通威太阳能为你“解密”

2017-09-01 07:21:08   中国青年网

二期2GW生产线上,技术人员正在调试设备。罗向明摄

项目名片

通威太阳能成都电池生产基地项目,规划建设太阳能电池5GW,总投资60亿元,建成后将形成约100亿元销售规模,员工超过4000人,形成全球产能规模最大的高效晶硅电池生产线。项目分三期建设,一期1GW电池片项目已建成投产,二期2GW生产线即将建成投产,三期将在2-3年内投产。□本报记者 罗向明

通威太阳能成都电池生产基地二期项目再次刷新“成都速度”——其产能和规模是一期项目的一倍,建设周期同样只用了七个月。再过20天,即9月20日,二期项目将正式建成投产,全面展现成都工业4.0“智能制造”的风采。

8月31日,记者走进位于成都市双流西航港经济开发区的项目现场。

速度刷新 规模翻番所用工期一样

尽管天上下着雨,现场仍能感受到热烈的氛围:挖掘机、自动装卸车、压路机等各种工程车辆正在作业;主体厂房、动力厂房及其他辅助设施也基本完工……进入车间,需要先换上防尘鞋,各种生产设备已进场调试。

今年2月18日,二期2GW晶硅电池生产线项目开工,生产线也将升级为全自动无人生产制造,率先实现数字化车间、智能工厂。二期项目电池厂厂长王秀鹏介绍,目前已进入最后调试阶段。

通威太阳能成都电池生产基地一期项目,仅用了七个月实现建成投产,二期项目产能规模和工程量都翻了一番,所用时间也仅为七个月,全靠大家加班加点。

全球领先 七道工序全部实现自动化

车间里一个高约1.5米、方方正正带有轮子的机器吸引了记者。

王秀鹏介绍,这个正在自己充电的智能小车,可上下料、传递工序。“有点像扫地机器人,给小车设定程序后,它们就可在车间内活动完成指令,没电的时候自己会‘跑’去充电。”

“你别看车间这么大,到时候在里面上班的工作人员并不多,近似无人车间。”王秀鹏说,在长近60米的生产线上,每块单晶硅太阳能电池片都要经过制绒、扩散、刻蚀、退火、镀膜、丝网印刷、测试分选等七道精密工序。而整个过程都是全封闭式的,全部由高度智能化、自动化生产设备来完成。

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