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新乡创新开发“绿色纤维”
2017-08-18 08:12:13 中国青年网
本报讯(记者李虎成代娟)8月16日,在位于新乡经济技术开发区的中国纺织科学研究院(以下简称“中纺院”)绿色纤维股份公司的车间内,当得知这里的生产线是一条打破国外长期技术垄断并达到世界领先水平、由中纺院自主研发、设备全部国产化的国内唯一的绿色纤维生产线时,前来调研的省委书记谢伏瞻充分肯定了该项目取得的成绩。
绿色纤维(Lyocell)俗称天丝,以树木、竹子等可再生资源为原料,兼具天然纤维和合成纤维的诸多优异性能,具有光泽优美、柔软光滑、悬垂性优良等特点,透气性和舒适性为其他纤维所无法比拟,已成为国际国内高档时装的主要原料。相比较昂贵的蚕丝,天丝的价格仅为蚕丝的1/10左右,抗皱性却远高于蚕丝。同时生产工艺实现了“三个绿色”(即原材料、生产过程、产品均实现绿色环保),被称为“21世纪的绿色纤维”,对世界纤维行业具有革命性意义。
长期以来,天丝生产技术一直被国外垄断。据中纺院绿色纤维股份公司总经理、高级工程师贾保良介绍,三到五年内,国内的年需求量有望达到100万吨左右,而目前国内产能只有4.5万吨,远远不能满足市场需求。为打破国外技术垄断,早在1999年,中纺院便着手自主研发绿色纤维项目,该项目被确定为国家发改委、财政部、科技部的重点支持项目。2009年,中纺院开始携手新乡白鹭化纤集团进行中试,获得了自主知识产权并具备产业化生产基础。2015年10月,由中纺院、中国机械工业集团、新乡白鹭化纤集团3家共同出资4亿元组建的中纺院绿色纤维股份公司在新乡落地,并于2016年年底具备开工生产条件。经过不断调试、优化设备及流程,今年3月份进行绿色纤维试生产,目前已累计生产2600多吨,一等品率达98%,产品质量达到国际先进水平。尽管这条生产线开工不久,但产品已经供不应求。
目前,中纺院绿纤项目二期生产线即将开工。为拓展下游生产线,中纺院绿色纤维股份公司正和地处服装企业密集地的中纺院晋江分院联合,为利郎、安踏、361°等多家知名品牌开发面料,还将与欧莱雅等化妆品公司开展合作,以天丝为原料生产面膜及相关美容产品。
新乡经开区管委会主任刘思江说,该区目前已初步形成人造纤维—纺纱—织造—印染—服装等终端纺织品产业链综合发展格局,下一步将围绕绿纤项目延链、补链,建设绿色纤维产业区。③7
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