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蒂森克虏伯启动3D打印中心 开启制造工艺创新之门

2017-09-18 07:21:41   中国经济网

图为世界上首款完全使用3D打印技术制造的汽车Urbee 2。(资料图片)

为推进3D打印技术在工业领域的应用,蒂森克虏伯集团日前在德国开设了一家3D打印技术中心。该中心所有产品的设计和制造均在数字平台上进行,可对金属、塑料等原材料定制化加工,在供应链和附加价值上都具有显著优势,将有效惠及客户和生态环境。

据介绍,与传统工艺相比,3D打印技术能够制造出更加复杂的结构,在坚固性与轻盈性方面也更胜一筹。早在2015年,该集团成立了一个跨部门的增材制造项目组,凭借在零部件设计、选材与工艺开发等方面深厚的专业知识,项目组实现了3D打印技术的功能性提升,挖掘了其工业应用的潜力。目前,项目组正在为几种采用3D打印技术制造的产品申请专利。

在蒂森克虏伯转向系统零部件生产车间里,有一支小而精悍的团队正在分别操作一台金属打印机和一台塑料打印机,加工处理粉末状的材料。这两台打印机采用选择性激光熔化或烧结技术,一层层地制造出各种零部件。只要提供一份包含3D设计的CAD文件,打印设备就能直接无缝生产,无需像传统方式那样事先制造模具。

“我们终于能够不受传统制造工艺的限制,把精力完全集中到设计本身,这为创新打开了一扇全新的大门。”蒂森克虏伯集团首席技术官赖因霍尔德·奥恰茨博士说。

据悉,通过运用现有经验与研发合作,蒂森克虏伯已开发出适用于机械工程、航空航天、造船与汽车等市场的3D打印技术。例如,3D打印可应用于生产一种在熔炉中采集气体样本的探针。为确保抗热能力,探针中需要设计一体式的冷却通道,而3D打印技术的灵活性和精密性为设计和制造这种复杂零件提供了保证。

在船舶制造业,3D打印技术实现了运用更为快速和低廉的成本来制造需求量较小的零件。“得益于一项特殊设计,在制造这些零件时,我们甚至用塑料代替了金属。”赖因霍尔德·奥恰茨说。

该集团预计,3D打印技术将在不久的将来投入商业应用:预计到2020年,其全球市场规模将达到210亿美元。(经济日报记者 陈 颐)

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