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生态理念铸就“苏氏制造”

2017-08-13 07:11:58   中国青年网

谋绿——

从生态设计的源头开始

苏氏技术重视源头的生态设计理念,改造了传统的工艺装备,克服了产业局限。用这样的理念制造出的产品在更广泛的领域得到更加多样的应用

安阳强基精密制造产业园股份有限公司首席科学家苏章仁及其技术团队经过20余年研究建立的“苏氏精密制造技术体系”是企业的核心技术。已经70岁的苏章仁定期来到安阳,为技术人员答疑解惑。

苏章仁认为,工业生产运用的技术、装备,都是外在的表现,而其结构的内在规律应该在工业生产中更加受到重视。苏章仁把他对技术的思考、结构的探求不断运用到工业产品的设计与制造中。

苏氏技术重视源头的生态设计理念,改造了传统的工艺装备,克服了产业局限。如生产周期大幅度缩短,模壳的干燥周期从15天缩短至3天,超大尺寸铸件的生产变为可能等。这些在铸造业界被认为是熔模精密铸造的天生缺陷。

国际上最大的金属铸件标准是84厘米,而用“苏氏精密制造技术”做出的铸件远远超出这个标准。“尺寸可以随技术手段的不断形成而不断突破,只要装备条件允许,我们都能做出来,这是质变到量变的体现。”苏章仁说。

“结构共享、受力共担”是苏氏精密制造提出的生态设计理念之一,用这样的理念制造出的产品在更广泛的领域得到更加多样的应用,它们使得原有的舱段不需要焊接与铆接,重量减少30%以上,更加满足了密封、减重的要求。

将这种生态设计理念发挥到极致,苏氏技术还实现了结构力学与材料力学最优化组合,产品尺寸精度达到美国熔模铸造协会(ICI)的最佳标准。

铸绿——

把绿色基因铸入工业产品

金属铸造理论上会产生很多污染,从研发的初始阶段强基公司就考虑到了回收再利用问题,现在几乎做到了零排放

戴立宏说:“金属铸造理论上会产生很多污染,但是整个工艺和装备都是我们研发的,我们从研发的初始阶段就考虑到了回收再利用问题,现在几乎做到了零排放。”

关于工业和环境污染的矛盾,戴立宏认为,“不会有大的矛盾。从成本的角度考虑,不产生废料将使成本更低。如果在工业生产的设计流程中,不产生废料,这样就做到了零污染。假使不得已产生了烟气、水、金属等,那么就想办法变为资源。要从一开始就形成这个概念”。

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