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吴忠仪表:从“1000万”向“100万”的拼杀路径

2017-08-11 11:33:34   中国经济网

2005年,企业濒临倒闭。痛定思痛!“既然我们曾经是‘山头王’,为什么要上‘梁山’呢?为什么不顺着自己拥有的‘山头’寻觅攀登高峰呢?”马玉山表情舒展:“经过近一年的国内外考察调研,我们发现新的商机,即同行的精密仪器高端技术为石油化工、冶金电站流程工业自动化设备的关键部件,其利润少则20%,高则35%。”

经过自治区政府、吴忠市政府及国家相关部委的支持,2002年,就引进国际最先进的调节阀技术,吴忠仪表有限责任公司与德国阿尔卡公司正式签约。

“到了2010年,吴忠仪表全面实现脱胎换骨。”马总接着介绍说:首先是改制,变国有为民营;其次是产品转型升级,凭借日本的工艺功底,全面引进消化德国控制阀国际顶尖技术;三是通过实现信息化和工业化的融合,实施精密化管理和系统化成本控制。

弯道超车

走进吴忠仪表的数字化加工中心,记者眼前一亮。十几位工程师分别在操作大小不一的现代计算机,几十位工人在流水线上手工调试。

你们是如何消化德国技术的?“弯道超车!”听记者开门见山地问,装备车间主任柳春脱口而出四个字。接着,柳主任打开大型计算机,手指要银屏边演示边说:“这是煤浆控制阀的日本、德国技术路径,即ERP操作系统。为了实现本土化摆脱原搬照抄,经过几年刻意创新,我公司研发出一个量身定制的WRP系统。”贵公司就是通过这个系统实现“弯道超车”的吗?柳主任点点头:其实实现“超车”主要是通过两个关键节点完成的。一个量身定制标准的问题。由于产品特殊性,吴忠仪表尽管实施订单式生产、机械化装配,且许多环节仍采用手工操作或调试。因为造型种类不同,规格标准不一。有的产品一台一个规格一种标准,有的一台一组装备,需要几十个规格和标准。因此生产线上每时每刻离不开计算机里的数据库。另一个是攻克尖端技术问题。多年来,吴忠仪表在引进德国先进技术基础上,自主研发了产品结构设计、表面硬化新材料技术、热喷涂新技术应用、现代加工铸造等十几项同领域国际尖端技术。

厚积薄发。吴忠仪表这些年恰恰是“反弹琵琶”。先有理念,先设计有企业发展路线图,然后再引进人才、培养人才。连续八年,总哈工大、吉林大学、沈阳工学院先后招进200多名学士、硕士生。激励机制敢于硬碰硬:入门跟师傅,三年独立工作,五年独挑项目,收入年薪制20至50万不等。

信息化精密管理,现代化成本控制,硬碰硬的激励机制……吴忠仪表不仅实现1000万向100万的拼杀,且连续五年年均利税递增30%,劳动生产率从20万元提升至100万,人均工资从不到2万增至7.2万。目前中石油两个输油管线自动阀门项目已进入调试;中海油深海1500米采油控制阀门项目已进入核准阶段;铁岭至大庆输油管线超大口径控制阀门正业已组装完毕……

从简易仪表装置生产,到国际顶级控制阀门设备制造,吴忠仪表一路奋进,填补实现了我国长期千万元进口到百万自产的跨越。

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