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发展智能制造 瞄准“机器人之都”

2017-08-11 08:09:03   中国青年网

从软件到硬件、从机械到电子,欧亚捷福是国内唯一一家拥有机器人电阻焊整套技术的企业。在全世界,这样的企业也只有六七家。目前,这家企业的产品已应用于东风、神龙、大众、雷诺、奔驰、福特等十多家世界知名汽车厂商,遍布欧、亚、美等地数十个国家。

“我们研发、生产的是焊接机器人的焊枪和控制系统,相当于机器人的大脑和手臂,机器人机体,则是来自ABB、库卡等企业。”李贵生介绍。李贵生是贵州人,1985年到法国留学,毕业后在巴黎创立企业,最开始做的是咨询、贸易。90年代,李贵生跟随新生的神龙公司来到武汉,从事设备、零件进口,后来又从事组装、制造及研发。

他曾是意大利捷福公司在中国的销售代理。这家企业有着62年的历史,是世界上少有的几家可以提供整套焊接技术的生产厂。“GF原本是两个家族企业,一家是做软件的,一家是做机械的,上世纪90年代合并为一家。”

2015年,由于金融危机的冲击、以及企业债务等原因,捷福公司面临破产。看准这个机会,李贵生果断出手,反过来将其收入囊中,继承了捷福的技术、团队、市场等,成为一家国际领先企业。

“新技术、新材料,特别新能源的发展,给焊接技术带来了很大的变革。”李贵生表示,汽车轻量化成为趋势,未来汽车可能不再仅仅使用钢结构,将更多用到铝结构,或者复合材料结构,这给焊接技术提出了新的课题。“我们准备建立专业焊接研究院,进行技术开发,并培养国内人才。”(记者康鹏 通讯员张敏)

湖北

德梅柯

为汽车生产集成焊接机器人系统

可预先在电脑中虚拟调试

湖北德梅柯焊接装备公司是一家机器人集成系统企业,位于武汉开发区,隶属上市公司——华昌达集团旗下,客户包括通用、宝马、大众、吉利、北汽、华泰等汽车厂商。

去年,德梅柯为山东淄博一家新能源汽车公司定制了焊装车间,一条生产线就用了120台机器人,主线和侧围线均为全自动,无人操作,只有小件焊接需要用到人工。

“我们拥有一项新技术,机器人和生产线可在计算机里虚拟调试,按照实际生产场景模拟测试。大大缩短现场调试时间。”公司负责人何可敬向记者介绍。

“这些年,机器换人的趋势是很明显的。”何可敬表示,10年前,普通民营企业使用机器人,多半是“面子工程”,一台机器人要耗费一个工人10年的工资才能收回成本,许多企业望而却步;而今,人工成本急速上升,机器人的价格却仍在下降,使用机器人不到3年便可收回成本,机器人需求步入“旺季”。“过去我们做的项目,一条生产线用10台机器人就算多的了,现在一两百台很常见,我们做过最多的一个项目,用了400台机器人。”

何可敬表示,这些年,工业机器人的外形没有发生大变化,但其“内在”已经大大改进,重量减轻、运动速度加快、控制精度更达到0.1毫米。

目前,市场上还出现了各种各样的生活机器人,它们带有多种智能传感器,会扫地、表演、与人对话。

对于武汉开发区打造“机器人之都”,何可敬建议,首先应鼓励更多工业企业使用机器人,有了市场和需求,机器人的集成乃至研发生产企业就会聚集。

此外,应引导企业攻关核心技术,如减速器、伺服马达、控制系统等,“现在国内这个领域尚属空白,如果有企业能够突破,将直接压低机器人价格,带动产业发展。”

(见习记者胡静娴 通讯员张敏)

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