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机器人集成系统供应商宝佳:盯住痛点成长

2017-09-06 07:25:44   中国经济网

在此后的日子里,宝佳相继研发出其他工序的自动化设备,实现中国饲料行业生产线全流程自动化升级,填补了行业空白。现在,包括山东新希望六和、广东海大、双胞胎、桂林力源等上千家国内饲料企业都使用宝佳的设备,宝佳也迅速成长为中国码垛机器人集成系统设备领域的领军企业。

痛点2:

维 修 慢

宝佳自动化设备不仅破解了用工荒痛点,还为饲料企业节省了大量人工成本。以广东温氏集团为例,他们在2010年7月份购置了该设备,每年仅人工费就可节约2000万元。但随着宝佳自动化设备远销天南海北,新的痛点又来了——维修慢。

同人体一样,机器人也有自己的生命周期,也会“生病”需要治疗。“以前只要设备出现故障,维修人员就得上门维修。但随着公司规模越来越大,我们的客户已经遍布全国,加上专业人员人手紧缺,一旦同时出现故障的设备多一点,就很难保证及时维修。”高明作说。

为解决维修慢的痛点,宝佳瞄准“互联网+”概念发力,并开始研发工业机器人远程监控系统。2013年,宝佳启动“基于互联网技术的工业机器人远程监控和离线仿真系统”开发项目。简单地说,这个项目就是“网络化工作机器人”。为此,他们联合北京邮电大学、清华大学的专家共同开展科研攻关,最终掌握了关键核心技术。

“目前,我们已建起企业级及国家级远程监控中心各1个,在公司本部建成全国性的机器人远程在线监控、故障诊断和调试示范中心。在现场立体视觉系统的帮助下,中心可对销往全国的机器人开展远程在线监控和远程故障诊断、调试等。”高明作介绍说。

在宝佳机器人远程监控中心,记者看到,大屏幕上清晰显示着全国各地机器人的工作状态。一位工程师一边不停点着屏幕一边告诉记者:“这儿体现的是机器人的生产效率。你看这个机器人,1小时才装配完成148包,效率有点低,说明有问题了……”

“机器人网络化是远程监控的基础,远程监控又可以形成工业机器人自己的大数据。这些大数据可以支持柔性化生产及智能制造,也可以反过来推动工业机器人应用水平的提高。通过一系列改变,我们可以预测未来的市场需求,甚至能够超越顾客目前的期望值提供更具前瞻性的定制服务。”高明作说。

痛点3 :

“智造”难

2015年初,青岛市在全国率先提出打造互联网工业城市的目标,当地企业对智能制造的重视程度骤然提升。但在国内乃至国际上,能够提供智能制造解决方案的企业却凤毛麟角。宝佳敏锐地捕捉到了这个痛点,第一时间行动起来。

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