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传统小吃升级成“网红” 周黑鸭、大汉口各怀何种绝技?

2017-09-07 17:06:45   央广网

央广网武汉9月7日消息(记者车丽)卤味虽然爱好者众多,但在大多数人的印象中只是小作坊里的手艺,“周黑鸭”却把新鲜的卤鸭货卖到了全国各地,还经营成为上市公司;热干面是让武汉人痴迷的地方美食,以往一旦出了当地,就很难吃到正宗的味道,而“大汉口”却把热干面做成“方便面”,还原后味道直逼手工制作,产品出口到24个国家地区……它们都有什么绝技呢?食品与营养科学传播联盟的媒体记者日前探访了武汉的这两家企业,揭示传统美食升级成舌尖上的“网红”背后的秘密。

定制生产线:每分钟分装64盒 相当于6人劳动效率

如果你爱好美食,那么你一定知道“周黑鸭”,当你从专卖店里拿到一盒盒密封包装的“鸭货”时,不知道你有没有想过,“周黑鸭”为什么没有散装的?它们都是如何生产出来的?怎么做,保鲜期才可以长达5-7天?

8月30日,食品与营养科学传播联盟的媒体记者们,来到周黑鸭大本营——武汉,深入其生产基地。从迈进车间门口,记者们就经历了严格的着装和卫生要求:先全身金属探测,然后换上工作服、戴帽子、换鞋子和口罩、风淋、洗手,经过这些程序,才被允许进入此次探访的地点——分装车间和卤制车间。

工作人员告诉记者,以卤鸭脖为例,它从原料入厂到包装出厂,大概要10-12个小时。不过,这中间需要人力的工作已经不多。原料通过微波解冻、机器清洗、汆水,再由传输带自动送到卤制技师身后,技师把筐子里的原料倒进锅里,再把筐放回传输带,又可以自动运到清洗的地方。

相对来说,卤制环节是保留”传统“最多的。在卤制车间里,目前有近140口卤锅,卤锅有专门的卤制技师负责掌握火候,在SOP标准作业规程要求范围内,不同的产品,具体什么时候下配料和辅料,什么时候起锅,卤制技师会人工进行再度把关。

卤好的物料还需要把辛香料等分离出来,过去也只能通过人工分选,如今则更为高效安全。卤好的产品会被送进分选间,倒进分选筛里,这个外形看起来有些类似滚筒洗衣机的容器,可以实现原料和辅料的分离,再通过双螺旋冷却隧道急速冷却后,产品会传输到一次包装车间进行装盒密封。

记者看到,分装车间里使用的是先进的定制进口生产线,能够自动投料、自动分装、包装,能实现每分钟64盒的分装速度,相当于6个人的劳动效率,包装时,先将盒中的空气抽出,再直接输入99.99%的氮气,从而实现密封“锁鲜”。

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