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品质对标奔驰 开启绅宝2.0时代

2017-08-22 14:56:44   中国青年网

上周,中国新主流媒体汽车联盟走进位于湖南株洲的北汽绅宝全新一代产品智造基地(以下简称:北汽绅宝智造基地)。按照“中国制造2025”标准规划的北汽绅宝智造基地,品质对标北京奔驰,从建设开工到首车下线仅用时11个月。而北汽绅宝2.0时代的开山之作——全新绅宝D50也正式下线,以全新绅宝D50为主角的“杀手锏行动”正在拉开序幕。

顶级冲压设备提升洁净率

冲压是汽车制造第一道工序,是奠定整车品质的基石环节。在北汽绅宝智造基地的冲压车间,与德国舒乐、日本小松并称“世界三大数控冲压装备制造商”的济南二机床冲压机时刻上演着“一块钢板的品质之旅”。同样应用与北京奔驰生产线相同的数控伺服拉伸技术和同步控制技术,有力保证了冲压件的高品质和稳定性。每一张钢板送压前都做40℃、洁净度10um的专业清洗,洁净率甚至高于部分合资品牌50%。

智能机器人保焊接精准度

在车身焊接环节,北汽绅宝智造基地又以大批量豪华车企标配的设备令人眼前一亮。进入车间的瞬间,175台德国KUKA机器人集体作业的画面颇为震撼。更令人意外的是,车间搭载了在线激光测量设备ACS、机器人抓件视觉引导系统,这能让机器人“长了一双眼睛”,能够自适应校准。大批量前沿高端机器人的采用,不仅使生产效率大幅提升,更将焊接精准度提升至其他中国品牌之上,为北汽绅宝新一代产品品质再上保险。

采用奔驰级涂装供应商

涂装环节,北京奔驰标准也随处可见,比如采用与北京奔驰一致的供应商:德国凯密特尔、巴斯夫(BASF)。值得一提的是,北汽绅宝智造基地的涂装色谱中包括一个比较特殊的颜色:卡门红,它的色彩由色漆和清漆两个涂层来进行控制,这种手法营造出更饱满更靓丽的漆面效果,整车的外观质感足以媲美豪华品牌。此外,北汽绅宝智造基地对标奔驰应用了领先行业的高泳透力电泳漆,能有效地增加车身的抗腐蚀性,将防腐年限提升至10年。

世界一流检测体系控品质

北汽绅宝智造基地总装线的设备选型、检测设备及供应商,均与北京奔驰基本一致。其大量采用世界一流水准的杜尔检测线、DSA电检设备、扭矩管理系统等先进辅助工具,关键扭矩装配采用世界先进工具品牌阿特拉斯EC电动拧紧工具进行控制,使得扭矩精度达到正负3%,这在世界范围都属于先进水平,确保了可靠的整车品质。可以说,北汽绅宝智造基地总装车间把好了北汽绅宝新一代产品品质的最后一道关。

当一辆刚刚驶下试生产线的全新绅宝D50展现在大家面前时,四大工艺的每一个环节都得到了最直接生动的诠释。论中国汽车与世界汽车的真正差距,制造水平是一个数十年难解的痛点。中国品牌能否快速向上攻破,就看能否抓住工业4.0及智能化制造浪潮的绝佳机遇。从此次探访来看,北汽绅宝显然已付诸切实行动,而对品质的投入,必将转化为汽车全价值链中的重要核心竞争力,令品牌焕发出更大市场生命力。

洪晗琪

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