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【供给侧结构性改革·创新故事】看人造丝如何替代天然蚕丝

2017-08-18 08:41:57   中国青年网

开栏的话

近年来,在供给侧结构性改革的推动下,一批大型企业通过加大创新力度、加快创新步伐,实现要素配置优化,产品结构优化,创造出了在业内叫得响,甚至在世界上独领风骚的产品、技术。这些企业创新的成功,这些产品技术的诞生,一方面印证了供给侧结构性改革路径的正确;另一方面,充分满足了新旧动能转换中的市场需求,起到了示范引领作用,带来了新的启示。

质地轻柔飘逸,色泽光鲜亮丽……在近日举办的“吉纤杯”创新大赛颁奖典礼上,当模特们身着各式人造丝晚礼服步上T台时,观众席上的惊叹声、喝彩声,不绝于耳。

作为第三届全球人造丝产业论坛中的一个环节,这场美轮美奂的T台秀,一下子拉近了人们与人造丝的距离,让大家对这种纺织原料有了最直观的认知。

人造丝以竹、棉、木为原料,是替代天然蚕丝的高附加值产品。近年来,业内接连不断的科技创新,使人造丝的亲肤性、舒适性已与天然蚕丝没有区别,上色度、色牢度都优于天然蚕丝,价格仅为天然蚕丝的1/10左右,并且市场需求以每年20%~30%的增速急剧扩大,在时尚界舞出了一幕新“丝路花雨”。

吉林化纤集团是人造丝生产领域的龙头企业,目前产能突破5万吨,占全国的27.7%,占全球的23%,产销率达到100%,产品近半出口。

“技术创新,是我们拓展‘新丝路’的重要驱动力。”吉林化纤集团董事长、总经理宋德武介绍,近年来,企业通过“四化”升级,使产品质量飞快提升,赢得了众多国际高端客户的青睐。

匀质化与细旦化 , 让产品质量 “ 飞 ”

“人造丝清凉、透气、吸湿,穿着舒适度高,我们主做夏装,每年要使用1000吨人造丝。”在第三届全球人造丝产业论坛上,韩国丰基人造丝发展协会会长宋钟明告诉记者,通过百余项试验的比较,这几年,他们大量选用了吉林化纤集团的产品。

匀质化,是“四化”之一。

以前,人造丝的内外层纤维存在3%~4%的差异度,比如,纤维的粗细、沸水中纤维长度的变化值、收缩度均有轻微区别,这自然会影响布面整体风格和质量。要实现匀质化,做到几万米甚至几十万米的丝条粗细均一,各种性能指标始终如一,技术难度非同一般。

“2014年,我们成立科技攻关组,历时近2年努力,终于攻克匀质化难题,满足了客户生产高端面料时对丝条均一性的需求。” 吉林化纤集团股份公司总经理助理兼生产处处长王冬梅告诉记者,目前,在离心法纺丝中,他们是成功做到“内外层纤维完全一致”的企业。

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