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平阳有个服装“智慧工厂”

2017-08-10 07:40:28   中国青年网

超大的数据显示屏上,迅速地跳跃着数据。在这些外行人看不懂的数字后面,运行着法国力克CAD、美国三雀克公司的PLM软件等18套软件系统,还包括与国外厂商联合研发具有自主知识产权的MTM一人一版数据处理系统。这是今年以来,坐落在平阳的温州庄吉服饰有限公司投资1.65亿元打造的“智慧工厂”的一个镜头。

庄吉曾是“中国十大男装品牌”,连续10年列入中国民营企业500强。2010年前后,受“两链风险”等影响,资金链断裂,企业发展一度受阻。在平阳县委、县政府的支持下,山东如意集团收购重组成温州庄吉服饰有限公司,并着力打造“智慧工厂”。今年上半年,该企业销售额已超1.8亿元,创税4980万元。

“智慧工厂”包括业务数据处理中心、MTM技术研发中心、生产管理数据中心、智能数据运营中心、技术研发中心。在“中央服务器”的智能控制下,通过智能数据运营中心,把客户下单、生产排程、工艺技术处理、生产过程控制、生产效率、供应链管理以及生产设备运营状态的所有数据转为可视化。企业管理人员能够足不出户地利用O2O高级定制营销平台,24小时接收全球订单。

按照订单的要求,“中央服务器”对数据进行处理,把客户的体型数据转换成服装板型,能够精确做到一人一版。“智能仓储”接到指令后,会自动把服装生产材料输送到裁剪车间,同时附带具有独一无二的身份编号RFID卡。员工在自动裁床上提取此订单的裁剪信息进行裁剪。每个吊挂衣服挂片都有自己的编码,智能缝制流水线一共有394个工位,每个工位有自己的编号和众多传感器,由六纵四横的传送带连接。裁片投进吊挂线后,会根据订单要求的不同款式、不同板型、不同工艺,找到自己的工艺生产流程和工位进行生产加工。

庄吉负责人自豪地介绍说, 该系统使服装定制周期从原来的25天缩短为5天,运营成本降低25%以上,生产效率提高50倍,不良品率降低20%,直接为企业增加销售产值5亿元。“智慧工厂”是目前先进的服装智能生产线,也是同行业唯一一条从面辅料仓库到成品入库一体化全智能的生产线。

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