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【中国梦·大国工匠篇】陈虎:小发明解决大问题

2017-08-19 15:36:26   中国青年网

陈虎向记者们介绍他的新发明

“他特别有钻劲儿,没事就学习,关键他把劳模工作室盘活了,带动了一大批人,他们的发明解决了不少实际问题。”提起漯河际华3515公司一分厂设备维修班班长陈虎,他的师傅李慧杰满是欣慰,“我是看着他一路成长起来的,这小子,中!”

陈虎的父母都是际华3515的老职工,1994年技校毕业后,陈虎也进入了际华3515从事电器维修工作。

刚进公司,为尽快掌握维修技能,陈虎利用模拟故障与现场学习相结合的方法,不断提高自己的检修能力,积累实践经验。为了能更好地维护设备,他购买了大量的相关书籍,业余时间还参加无线电、计算机维修的技术培训,并顺利通过了高级技师考试,连老师都称他为“知音”。

2006年,公司投千万巨资引进了一台世界一流的德国全自动双密度橡胶注射机。当时,这种机器国内一共有三台,面对这么一个大物件儿,大家都吃不透。怎么办?领导想到了平时勤奋、好学的陈虎,决定派他到德国去学习。

最初,面对厚厚几大本英文说明书,陈虎茫然无措,无从下手,有问题只能请教厂方工程师,但关键技术对方会说:“这个你不需要知道!”那种不屑的眼光和言语中的傲慢刺痛了陈虎。

不就是英语翻译吗?一定要争口气!于是,陈虎利用业余时间查资料动手翻译,几个月的艰辛努力,几大本英语说明书硬是被他“啃”了下来。“我就是要把国外的先进技术变成我们自己的!”陈虎说,为了加深理解,他还制作了示教模型,模拟机器运转,自己学会后再讲给同事。一段时间的摸索后,陈虎的维修团队终于掌握了设备的原理与检修关键。

现代化进口设备极大提高了工作效率,但进口零配件的价格也高得惊人,少则几千,多则几万。陈虎开始琢磨,能不能用国产器件进行替代改造呢?

说干就干。机器单工位控制板每个需要7000多元,而且容易损坏。于是,陈虎便自制了一个控制板尝试替代。经过试用,可以完全替代进口配件,且仅此一个配件就可为公司节约6000多元。后来,又经过不断吸收、改造进口设备上的冷水循环系统、油泵恒温系统、硫化温控器件等,每年可累计为公司节省资金70多万元。得知这些情况,连德国专家都感到无奈:“不是好学生!什么都想自己做,做了就不买我们的了!”

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